Technical Documents & FAQ

Practical technical knowledge for filter presses, filter cloths and filtration elements

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Filter Press & Filtration FAQs

Helpful guides drawn from years of field experience. If your question is not covered, contact our technical team anytime.

Filter Cartridge

What's the difference between a PP wire-wound filter and a PP melt-blown filter?

PP Melt-Blown Filter Element

Formed by hot-melt wrapping polypropylene microfibers into a dense three-layer space between fibers, its inside and outside are dense with stable filtration accuracy. It effectively intercepts and removes particles without fibers shedding during filtration, maintaining good permeability with a 99% interception rate. The manufacturing process is one-piece molding with a single material — no colloid, no filler — giving stable performance, good high-temperature resistance and good chemical compatibility. Because the melt-blown element holds little contaminant, service life is shorter for higher-pollutant or higher-concentration liquids. Without an internal support skeleton it has lower pressure resistance than wire-wound, and it cannot be cleaned economically; in normal use it is one-time, not reusable. It is low-price and strongly adaptable.

Typical uses include: pharmaceutical pre-filtration (injections, liquid medicines, bottle-washing water, infusions, antibiotics, TCM injections); food (alcohol, beverages, drinking water); electronics (pure & ultra-pure water pre-filtration); petroleum & chemical (organic solvents, acids, lye, oilfield water).

Outer dia.: 60–500mmInner dia.: 10–400mmLength: 10–60"Accuracy: 1–60µmPH: 1–13Max ΔP: 0.4MPaSterilization: 126°C / 30min

PP Wire-Wound Filter Element

Made by winding polypropylene filter yarn onto a plastic or stainless-steel porous skeleton, it has an outer-sparse / inner-dense honeycomb structure with high flow rate and low pressure loss. The internal PP & stainless-steel skeleton provides strong pressure resistance and effective removal of suspended solids, particles, rust and other impurities with very good filtration performance. It lasts a long time and can be backwashed, saving cost, and offers a wide range of chemical compatibility.

Typical uses include: reverse-osmosis pre-filtration, petrochemical filtration, industrial oil filtration and organic-solution filtration.

Filter media: PP yarn / cotton thread / glass fiberFrame: PP / stainless steelOD: 60 / 64 / 114mmLength: 5"–70"Accuracy: 0.5–200µmTemp: <80°C (PP) · <120°C (cotton) · <200°C (glass)
Filter Press

What is the best type of filter plate cloth for my filter press and process?

This depends on your process — cloth selection is as much an art as it is a science. Based on our years of combined experience and lab testing, we can make an expert recommendation. We supply cloths based on criteria you give us and on sample processing we do in our lab. Should your process change, we recommend re-evaluating your cloth type for suitability.

Cloths for non-gasketed plates hang over the plate from top to bottom, held by eyelets over the cloth-pins on top of the plate; the cloth itself provides the seal between plates. Gasketed plates give less leakage thanks to an O-ring seal around the chamber and filtration ports; the gasketed cloth has a high-density sash cord sewn around its perimeter that is caulked into a groove on the plate.

The cloth type is determined by the process or application, the operating environment, and the required performance of the filtering media. Filter cloths come in many materials — polypropylene, polyester, cotton and other synthetics — and in monofilament, multifilament or spun fibers.

  • The smooth surface of monofilament fibers improves cake release.
  • The uniform circumference of monofilaments gives consistent pore sizes.
  • Multifilament and spun fibers are twisted from fine monofilaments for very tight weaves or high-flow applications.
  • Mesh opening / pore size — set by fiber count, fiber size and weave type — governs flow rate, particle retention and fabric strength.
Filter Press

What size feed pump do I need for my filter press?

It depends on your process, but general guidelines are:

  • Up to 5 cu. ft. — 1" air-operated diaphragm pump
  • 5 to 15 cu. ft. — 1½" air-operated diaphragm pump
  • 15 to 25 cu. ft. — 2" air-operated diaphragm pump
  • 25 to 50 cu. ft. — 3" air-operated diaphragm pump
  • 50 cu. ft. and above — multiple pumps
Filter Press

How do I size the compressor for my filter press feed pump and air blow?

General guidelines by pump size:

  • A 1" pump should have a 5 hp compressor.
  • A 1½" pump should have a 10 hp compressor.
  • A 2" pump should have a 12–15 hp compressor.
  • A 3" pump should have a 20 hp compressor.
Filter Press

Why won't my filter press build a good filter cake?

Possible causes and what to do:

  • Dirty filter cloths — clean or replace the cloths.
  • Malfunctioning (low) feed pump — clean and adjust as needed.
  • Incorrect treatment or a treatment change — contact our customer service at +86 15357676577.
Filter Press

How many more plates can I add to my filter press?

It depends on:

  • The amount of open space left in your press.
  • How much clean-out space you want to sacrifice.
  • Whether your press has an expansion piece.

You may be able to buy new, longer sidebars if you have a bolt-on style press. Contact customer service at +86 15357676577.

Filter Press

My press is dropping sloppy cakes — I think my cloths are blinding. What do I do?

This usually means it is time to clean your filter cloths. Wash or replace the cloth to restore proper cake formation and release.

Need help with a specific application? Send us your working-conditions details and we will recommend the right products.

Have a question not covered here?

Contact our technical team and get professional selection advice and support.

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